噴涂料專用設備系統
熱噴涂料設備(噴鋅機,噴鋁機,噴鋅鋁不銹鋼機)型號
Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying injection machine spraying zinc alloy machine) series
·熱靜電粉末噴涂工藝料編步驟:以每種熱力將靜電粉末噴涂工藝料素材(數據線或粉材)加熱,加熱的素材行成熔融或半熔融情況下的水分子,某些水分子以縮減水汽為動能以有必然的進程沖擊試驗并演變成沉積在基人體上邊,行成都具有有必然屬性的靜電粉末噴涂工藝料層。
·以帶來供熱系統的不一,可可以分為一氧化碳助燃法和電加熱法。兩者包涵一氧化碳助燃火苗噴砂工藝、爆燃噴砂工藝及穩定火苗噴砂工藝(HVOF);前者比如電弧放電噴砂料及等陰鋁陰陽離子噴砂料(又分過熱蒸汽等陰鋁陰陽離子噴砂料與水穩等陰鋁陰陽離子噴砂料)。噴砂料工藝設備對涂膜引起關鍵印象的是噴砂料室內溫濕度(要嚴的說,是溶滴蠕變基身體表面能面時的室內溫濕度)和溶滴蠕變表面能的強度。
·斯特爾熱靜電粉末噴砂料體系主要是應在塔桿、燈桿、橋面、水閘們、集裝箱船等設計件大的面積高效防銹及紙廠烘缸、柔印輥、曲軸等工件產品的表面上受損的靜電粉末噴砂料維修,還適應在電阻、電瓷制造業的參比電極靜電粉末噴砂料等。
·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.
·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.
·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.
◆鍍層功能性 Coating function
遵循原則國外F.N.LONGO對熱噴涂料鍍層的定義方式 ,鍍層按特點可包含:
1、抗刮損表層。包擴抗黏著受到摩擦、面上身體疲勞受到摩擦表層和耐沖濁表層。在其中有一點原因以及抗低溫(<538C)磨壞和抗高溫作業(538~843C)受損涂覆之分。
2、耐耐高溫抗脫色涂覆。此種涂覆有耐高溫期間(在其中有脫色氛圍、被腐蝕不銹鋼甲烷氣體、低過843℃的沖蝕及熱障)和熔融金屬材料的時候(中僅有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所利用的表層。
3、抗十足和浸漬耐銹蝕涂覆。十足耐銹蝕分為企業氣質、鹽性氣質、田野氣質等有的耐銹蝕;浸漬耐銹蝕分為可飲用水談水區、非可飲用水談水區、熱談水區、氯化鈉、化學反應和食品飲料手工加工等有的耐銹蝕。
4、電導和內阻納米鍍層。這類納米鍍層用在電導、內阻和手機屏蔽。
5、回到尺寸大小涂膜。此種涂膜應用在鐵基(可銑削與可銑削的高碳鋼和耐蝕鋼)和稀有合金鋼合金鋼(鎳、鈷、銅、鋁、鈦及許多人的合金鋼)制作品。
6、物理部件時候把握耐磨涂覆。這耐磨涂覆可磨。
7、耐有機物化工上的浸蝕納米涂層。有機物化工上的浸蝕主要包括各式酸、堿、鹽,各式硅酸物和各式有機物有機物化工上的導電介質的浸蝕。
Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.
1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).
2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).
3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.
4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.
5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).
6. Mechanical components clearance control coating.The coating can be ground.
噴漆主設備系例
◆產品的基本特征 Product features
高速的的電孤噴砂機都是我工廠制造技術開發建設的種產品的。它是以電有電孤為熱原,將合金絲融化,以壓縮成空氣中做好霧化吸入及待冷卻,將需噴砂用合金絲吹成微細顆粒狀,高速的的噴向路過預解決鑄件表明,刷出期望金屬涂層。
High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.
◆適于區間 Applicable scope
1. 塔桿、橋面、水水利閘門、船運等鋼節構噴鋅噴鋁防腐涂料。
2. 印染烘缸、打印輥、曲軸等工件產品外層磨壞的涂裝修復系統。
3. 電解電容、電瓷領域的金屬電極粉末噴涂等。
4. 鍋爐風機四管、制粉裝置(制冷機葉片及蝸殼)、輥筒、烘缸、軸類、塑模等防磨防腐涂料噴砂層。
1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.
2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .
3. Capacitance, electroceramics electrode coating industry.
4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.
機器人材質Model |
STR-400 |
STR-400A |
STR-250-D |
投入電壓電流Input voltage |
3相AC380V、50Hz | ||
額定輸出內容輸出輸出Rated output power |
18kw |
13kw |
7kw |
額定值直流電壓Rated current |
400A |
300A |
250A |
模擬輸出電流Output voltage |
21~45V |
18~42V |
14~36V |
阻抗率Load rate |
60% | ||
工作電壓緩解級數Voltage regulation series |
粗、細調各3檔、共9檔 | ||
外形厚度Envelop dimensions |
600×460×850 | ||
質量Weight |
215kg |
195kg |
140kg |
耐壓層級Insulation class |
E |
◆最主要的高技術性能 Main technical parameters
靜電粉末噴涂產品 Spray materials |
數據線內直徑 Wire diameter(mm) |
慣用業務直流電 Common working current(A) |
變壓器空載輸出功率 load voltage(V) |
所采用水汽帽規格 Choose air hat caliber(mm) |
噴涂料有效率 Spraying efficiency(kg/h) |
鋅絲Zinc wire |
1.2-3.0 |
80-210 |
18-30 |
6-8 |
32 |
鋁絲Wire |
1.2-3.0 |
120-240 |
25-38 |
6-8 |
30 |
鐵絲Copper wire |
2.0 |
150-200 |
35-40 |
7-8 |
18 |
高高碳鋼絲High carbon steel wire |
2.0 |
150-220 |
10-44 |
8 |
21.5 |
不銹絲繩Stainless steel wire |
2.0 |
150-220 |
10-44 |
8 |
32.5 |
鋅鋁Zinc, aluminum |
1.2-2.0 |
80-110 |
18-28 |
7 |
19-28 |
鉛錫錳鋼絲 Lead-tin alloy silk |
1.2-3.0 |
|
|
|
|
本套系統由高焊弧噴槍、焊弧噴涂料電源適配器組合成。另需配套方案系統:自然空大氣再空調壓縮機、自然的空氣濾芯、放絲盤架。
This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.
室內空氣負壓 Air pressure |
搜索電源開關 Input power |
導出工率 Output power |
輸入負載相電壓 Load voltage output |
交流電源體積 Power weight |
的調整電壓降 Adjusting voltage |
>0.5Mpa |
380V(三相四線制)50HZ |
16KW |
18-44V |
178kg |
0-24V |
應用混合式式電氣控制氣、電電開關,操作的更更方便,可完成長間距登高做業。
粒子束起飛快速達420m/s上。
心軸熱空氣高速度達600m/s。
耐磨涂層累積率不小于75%。
The one-piece electric control pneumatic, electric switch, the operation more
convenient, may realize the long distance race homework.
The speed of 420 particles m/s above.
Axial flow speed of 600 m/s.
Coating deposition rate of more than 75%.
噴槍含量 Gun weight |
氣流壓為 Air pressure |
空氣中損耗量 Air consumption |
送絲電磁力 Send silk gravity |
調節範圍 Speed range |
錄入電阻 Input voltage |
2.65kg |
>0.5Mpa |
>1.85m3/min |
>8kg |
有級變速 |
≤24V(直流電) |
靜電噴涂主設備品類
1、弧光噴涂工藝機主要用以鋼形式的大占地面防蝕及損傷或工作錯誤操作的部件外壁恢復和制取電容(電容器)導電表層等。
2、通常粉末噴涂原料:鋅、鋁等。
3、跟據不一負荷率經濟條件的工作需,該電弧焊接噴槍可固定好在設備上對原則的大軸類實施靜電噴涂。
4、適合拉式焊弧噴槍,推式焊弧噴槍也能讓用。
5、該電壓將噴槍工作狀況控住、送絲調速器、乙炔氣濾油器集渾身上下是不錯的弧光噴噴涂料機械設備。
1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.
2、Main spraying materials: zinc, aluminum, etc.
3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.
4、It can be used to pull type arc gun, also in push type arc gun.
5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.